Juice Hot Filling Line
Best juice from best bottling machine!
This juice filler line can be used for PET bottle and glass bottle filling. In this hot juice filling machine, the function of fluent and fast filling action, high filling precision, hot filling process, reliable capping and low material loss makes it effectively prevent secondary pollution of the neck with high automation in the whole process.
This juice filling line consists of hot filler process, bottle inverting sterilizer, bottle cooling tunnel, air dryer, shrink sleeve labeling machine and PE shrink wrapping machine, which connect with conveyor, it constitutes a complete juice production line.
Satisfying different customers’ different requirements about the production capacity: from 2000-30000b/h, it’s suitable for juice filling, tea filling, flavor water filling and etc.
Advantages of the juice filling line
  • Principle Of Negative Pressure Filling
  • High Temperature Filling For Sterilizing
  • No Bottle ,No Filling
  • High Filling Accuracy
Application Range
The following are the main types of juice bottles we have been exposed to in the past, from the most common plastic bottles to glass bottles and cans, and we all have a successful complete solution. There are no lists of opposite-sex caps, but our company has rich experience in the opposite-sex lid. Welcome to contact us for more details.
Production Process
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In modern days, beverage selling companies are top-rated, and juices are one of the hot-selling items. Similarly, different businesses are taking the best of the opportunity and are making a different type of juice filling machine. There are different juice filling machine manufacturers, and one of them is a China-based company called ZJG modern. The juice filling machine for sale at ZJG modern have multiple features and pricing.

Juice bottle filling machine made by ZJG modern company can be used for filling PET bottles and glass bottles. The machine works on an extensive automation system and has a fast and fluent filling system. The filling procedure is performed with high precision. The fluent filling system prevents the loss of material is filled. In this juice bottle filling machine, the replacement of the bottles being filled can be achieved only by replacing the equivalent parts of the system. Complete set of the production line is achieved by the machine, which allows the machine to perform the capping of multiple bottles with precision. Juice filling machine price is variable and depends upon your requirement of customization. The price range is $5000 to $20000.

juice-bottling-machine

Another juice filling machine for sale in the company is a hot juice filling machine. The machine has a hot filling procedure. Although this machine can be used for filling both glass and PET bottles, as the name reflects, it is recommended that hot liquid should be used. For better quality and effective filling, the bottle or container being used should be able to sustain the high-temperature liquid. The machine has a sterilizer system along with an air dryer that helps in ensuring the cleanness of the bottle. It should be mentioned here that the company has the production capacity of 3000 to 30000 bottles per hour.

Now, after we have discussed a different type of bottles being produced by ZJG modern machinery, we need to understand the steps required for the maintenance of these juice filling machines. It is observed that a juice filling machine can face different types of problems, but the most common ones are discussed here.

A most common problem a machine can face is it can’t get a start. So, in that situation, you need to turn the power on by using the switch. If you aren’t able to start the machine, you need to check the fuse of the machine. Now, release the emergency stop button of the machine and turn on the air pressure by keeping the value at nearly 6 kg. After this step, you should check the power supply of the output. In the end, do check the communication line of PLC control and touch screen.

juice bottling machine

Another problem that the machine can face is no material problem that affects production efficiency. First of all, after switching the machine, you need to check the air pressure. The air pressure of the machine should be according to the material. Now, you should select the maintenance mode from the touch screen. Please ensure that the material mouth is closed and also check the circuit. Before proceeding to the next step, check the feeding system of the machine. Now check if the injection cylinder is dead and ensure that the screen mouth is closed.

A juice filling machine can face other problems as well, which can be fixed by a technical person, but these are few guiding steps for the maintenMost common of the multiple problems is leakage problem. During leakage problem, you’ll need to check the feeding mouth of the machine and keep a replacement feeding mouth available. Now, you should replace the material pipe and clean the pneumatic valve. In the end, the sealing ring of the injection cylinder should also be checked.

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If you are familiar with the topic, then you would know that just about any kind of machine used for filling liquids or powders into bottles and other types of glass containers are called bottle filling machines. These tools are essential for the packaging process for every business in the industry, spanning pharmacy, chemistry, agribusiness, food production, and others. While there are several types of bottle fillers, all of the models work to achieve a common goal which helps in improving the industry.

bottle-filling-machine

bottle-filling-machine

A Helping Hand

The manual methods of filling bottles with products do not apply to modern industries which come with a long list of filling requirements. Being that most of these fillings are done in bulk, the hand process can be a huge time consumer and can lead to spilling or wastage of products, if we are to save contamination. Consistency in the workplace is also another drawback emerging from manually filling bottles. The need, therefore, for individual devices called bottle filling machines arises, and the gizmos are applied in industrial packaging processes.

Growth Potential

Automated packaging machines can and should be manufactured with the future very well in mind and shouting from those blueprints. This goes in another way to say that the evidence should not be coupled together immediately to meet present maximum capacity. Bottle filling machines, in the same way, are built to help business owners and producers experience exponential growth. Simple additions to the devices such as extra fill heads do allow the equipment to grow with the business.

Speed

Except you lay claim to some Superman kind of quickness or a dashing forward at Flash pace which can be used in the workplace, then you would not that time really waits for no one. In business, timing is everything -including money – so you would not want to waste even as little as a millisecond. Once production demand assumes a certain level, hiring manual labor becomes unrealistic. With a bottle filling machine, power conveyors and multiple fills head along the bottling principle allows production to not only run faster but also on a continual basis. Speed saves time.

Simple Operation

Rather than doing rounds of inspection in a bid to ensure manual workers are not fussing when they should be delivering, one can invest in an automated filling system that arrives with a PLC system and easy-to-use operator interface. The interface uses a touchscreen which allows the operator to enter the various times and amounts necessary to reach the completion of each cycle. If anything, that is like controlling 50 manual workers just by pushing buttons on a dashboard. All one needs to do is enter the recipe number, make adjustments and relax while watching as the machines bursts at seams.

In essence, bottle filling machines play an important role in the industry by ensuring speed, accuracy and productive filling process that cannot be afforded in cases where they are dependent on the swiftness and steadiness of human hands.

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Common faults and handling methods of juice filling machines

The fruit juice filling machine has brought great convenience to our enterprise’s production, and its efficient work is obvious to all. However, the PET bottle juice machine may inevitably encounter some large or small problems. Today, we will introduce common faults and solutions of fruit juice filling machines:

Orange Juice Filling Equipment

Fault problem:

If we are filling large specifications and the material tank is not replenished enough, the liquid level will be unstable. Causing inaccurate filling.

Solution:

You can increase the feeding amount or close the ball valve again, reset the filling time (extend the filling time), and slow down the filling speed to solve the problem.

 

Fault issue:

If the time does not change after adjusting the number dial or unit.

Solution:

At this point, turn off the power and reconnect it.

 

Fault problem:

If there is sufficient replenishment in the material tank, the liquid level is also stable, and the filling amount is inaccurate.

Solution:

There may be debris blocking the filling channel. Check the inlet of the material trough or the filling mouth, and clean up any debris.

 

Fault problem:

If there is a problem of dripping after closing and stopping liquid filling.

Solution:

1. The filling nozzle orifice may be damaged, and the filling nozzle can be removed to repair the orifice. The diameter of the orifice should not exceed 7.5mm. After repairing the aperture, gently grind the flat surface of the aperture on a water sanded paper.

2. The ball valve inside the filling head is damaged and needs to be replaced.

 

Fault problem:

If the injection switch is touched and the material is not filled, the digital indicator LED of the time relay will not flash.

Solution:

It is possible that the injection switch is damaged or the time relay base is loose. Replace the injection switch with the same model or tighten the time relay base.

 

Fault problem:

If the material is not filled after touching the injection switch, but the digital LED indicator light of the time relay flashes.

Solution:

1. Check if there is air pressure or if the pressure is too low. If it does not meet the air pressure requirements, we need to adjust it in a timely manner and start the machine for observation.

2. If the air pressure meets the requirements, it may be that the solenoid valve coil is damaged or the pneumatic valve core is stuck by dirt. You can unplug the power supply, open the board, use a tool to rotate or press the button next to the corresponding solenoid valve coil. If the valve can reverse, it indicates that the solenoid valve coil is damaged. If it cannot reverse, it indicates that the valve core is stuck. You can replace the solenoid valve coil or disassemble the valve for repair.

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Application and Maintenance of Fruit Juice Filling Production Line

Before using the fruit juice filling production line, the storage tank should be cleaned with hot water and then disinfected with steam. Pour the slurry into the cylinder from the material pipe fixed on the cylinder head, or open the poured cylinder head. Do not fill the material too fully to prevent it from being stirred by the mixer during splashing, causing environmental hygiene or loss. When heating, it is necessary to close the refrigerant inlet valve, discharge the remaining refrigerant from the jacket, then feed, start the mixer, and then open the steam valve. After reaching the required temperature, the steam valve should be closed first, and then the mixer should be closed 2-3 minutes later.

Juice Filling Machine

Fruit juice filling production line

 

Application and maintenance of juice filling production line:

1、 Cooling method: Close the steam valve, discharge the remaining steam to condense the water jacket, and then open the cylinder bottom refrigerant valve to allow the refrigerant to pass through the water jacket, reducing the temperature of the materials in the cylinder.

2、 Insulation: Start the mixer and high-speed valve according to the required temperature, and maintain the temperature (pay attention to the thermometer) to achieve the purpose of insulation.

3、 Cleaning: After processing, discharge the remaining condensate from the cylinder jacket, clean the viscous substances with warm water as soon as possible, then clean the inner wall of the container with 40C-50C alkaline water, and rinse with clean water. Next time using, disinfect with hot water or steam (90 ℃) or higher for 2-3 minutes.

4、 Maintenance: Always pay attention to the working condition of the entire juice filling production line and reducer. When the lubricating oil of the reducer is insufficient, it should be replenished immediately. The oil should be changed every six months. When not using the equipment, it is necessary to rinse the cylinder liner with warm water to avoid salt water corrosion, and regularly scrub the cylinder body to maintain a clean appearance and bright inner liner, achieving long-term use.

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